New 48 volt electric boat motor now in production
A new 48 volt electric boat motor with peak power of 80kW (96 hp) and nominal power of 50kW (65hp) is going into serial production and can be ordered now for delivery in December 2020.
The motor is from Germany company Volabo (Ed’s Note: The company name was changed to Molabo in late 2020) and is a variation on their ISCAD: Intelligent Stator CAge Drive which we wrote about in April. While this ISCAD V50 does not have the variable pole pairings and virtual gearbox of the full ISCAD drive (this Plugboats article has a more complete description of ho it works), it does have the stator cage construction and the advantages that come from being able to operate on 48 volts.
5th generation of 48 volt electric boat motor
The production model of the ISCAD V50 is the 5th generation of the motor, the result of 6 years of work that started with a team of students from Munich’s University of Federal Defense. The team has received numerous awards for their groundbreaking work, including the German Mobility Award 2018 from the Federal Ministry of Transport, the Create the Future Design Award 2018 from the renowned Tech Briefs and the Handelsblatt Energy Award 2018.
While the motor first started out as a solution for electric cars, it became apparent as work progressed that there would also be opportunities in boating.
Late last year they teamed up with German electric boat manufacturer my-elektroboat to put together a demo model that debuted at Austria’s Tulln Boat Show in early March, just before the severity of COVID-19 became apparent and restrictions were put in place. You can see the boat in action in the video below.
Light, compact, variety of configurations
One of the benefits of the low voltage motor is that the wiring and clamping technology is much simpler compared to high-voltage systems. 48 Volts is also at the power level where technicians working on the installation do not require any special training.
The ISCAD 50 further cuts down on cabling and connection issues by integrating the controller with the motor. That also helps reduce weight – always a good thing for a boat!
The stator cage – the part of the motor that remains stationary – uses bars of copper, rather than the copper windings in most motors, which lower powers production costs considerably, as bars are much easier and cheaper to manufacture than literally winding wire.
The motor has decreased in size with every advance in development and now weighs in at 45kg / 95 lbs. As for dimension, “The drive, including controller, fits easily into a beer crate” says Adrian Patzak, Managing Director and one of the founders of the company. To be more specific, the motor is 265.5 mm long (10.5″) with a diameter of 254 mm – 10 inches even.
Unlike motors for electric cars, electric boat motors need to have a design that can be adapted to a variety of uses and boats. The ISCAD V50 has a reinforced end shield so that it can be mounted either vertically or horizontally and can therefore be used as an outboard, saildrive/pod, inboard shaft drive or Z-drive/stern drive.
The my-elektroboat demo was a shaft drive set up on a 6.7m / 22 feet and for sailboats a 50 kW power level is typically used on boats up to about 55 feet and 17 tons displacement.
No price is given for the ISCAD V50, but you can get more information on the Volabo site’s ‘Products’ page. The motor is set to be approved for use by the EU’s Recreational Craft Directive, which sets out technical, safety and environmental standards for boats and components and their suitability for sale and use.
So they are going to run at 1k amps and near 2k amps peak? I don’t think so and anyone designing to those specs will be very disappointed. Be lucky to get 50% of the lower one.
For 48V at such power the current will be huge. How they going to resolve this?